Rubber Powder Production Line
Each rubber powder production line supports customized configurations, taking into account efficiency, cost and environmental standards, meeting the needs of all scenarios, from small and medium-sized to industrial-scale tire recycling. Shuliy offers recycling solutions including semi-automatic type, full-automatic line-1, fully-auto line-2，standard OTR tire recycling line，gaint OTR tire recylcing line.
Multi-specification
Covering tires with diameters from 300 to 4000 mm, one line can meet various demands.
High-efficiency Pretreatment
Modularized process (ring cutting/drawing, strip cutting/cutting, shredding, steel wire/nylon separating, grinding).
High-quality Rubber Powder
10-80 mesh adjustable, purity ≥99.2%, to meet the runway flooring materials, asphalt modification, recycled rubber etc.
Customized rubber powder production line for tire recycling
Semi-automatic Rubber Powder Production Line
Low investment threshold：suitable for small-scale operation，especially suitable for budgetary constraints or start-up recyclers to quickly build a factory.
Step-by-step upgrading and smooth expansion：Initially, only the core cutting, shredding and shredding modules can be configured, and then add screening and other equipment, to achieve double improvement in production capacity and quality.
Key Parameters
|
Daily Capacity |
1-3tons per day |
|
Steel Nylon Separation Efficiency |
99.2% |
|
Gum Powder Size |
10-40 mesh (2.5-0.63mm) |
|
Motor Power |
30–150kW (depending on the model) |
Advantages
Equipment Overview
Successful Case
Fully Automatic Rubber Powder Production Line
Full process automation：Pre-treatment – cutting – coarse crushing – fine crushing integrated design, smooth material transportation, reducing intermediate stagnation.
Dual-stage crushing, high efficiency output:：Combining the two crushing processes, coarse crusher and fine crusher, it realizes fast crushing and deep grinding.
Continuous operation：low maintenance: automatic storage and discharging system ensures continuous supply of materials.
Key Parameters
|
Daily Capacity |
3-35 tons per day (24 hours) |
|
Energy Consumption |
≤ 40 kWh/ton |
|
Powder Size |
10-80 mesh |
|
Powder Purity |
99.2% |
Advantages
Equipment Overview
Successful Case
Full-Automatic Rubber Powder Production LineⅡ
Size Requirement: Our fully automated rubber powder production line is designed for efficient recycling of scrap tires up to 1200mm in diameter.
Simplified pre-processing process: The use of multi-functional tire cutter integrates the cumbersome pre-processing process (sidewall cutting and block cutting in one machine), improves the pre-processing efficiency of tires, and saves the plant area.
Key Parameters
|
Daily Capacity |
3-35 tons per day (24 hours) |
|
Total Power |
180-220kW (depending on configuration) |
|
Powder Size |
10-40 mesh (Customizable screens) |
|
Steel Wire Separation rate |
99.2% or above |
Advantages
Equipment Overview
Our Cases
Standard OTR Tire Recycling Plant
Large Size Tire Recycling: This recycling line is designed to process oversized engineering and mining tires with diameters between 1400mm and 4000mm for the mining, construction and port industries.
Customized options: Customized solutions are provided for tires of different sizes and configurations to ensure efficient crushing and output of high purity rubber powder.
Key Parameters
|
Daily Capacity |
10-35 tons per day (24 hours) |
|
Application |
large engineering, mining, and heavy-duty truck tires |
|
Tire Diameter |
1400-4000 mm |
|
Final Powder Size |
10-80 mesh |
Equipment Overview
Core Process
Gaint OTR Tire Processing Line
For the demand of recycling and processing of large construction tires with diameter of 2100mm and above, we provide:
Tire processing line includes OTR disintegrator, cutter, rim separator, large-size shredder, automatic storage system, large-size rubber powder machine (XKP450 and above), nylon air separator and rubber powder collection and transportation system.
This solution can realize the whole process of processing from the initial dismantling, cutting and separating of oversized tires, to rubber shredding, fine crushing and nylon separating.
Key Parameters
|
Daily Capacity |
5-20 tons per day |
|
Application |
large engineering, mining, and heavy-duty truck tires |
|
Tyre Diameter |
over 2100 mm |
|
Rubber Powder Size |
10-80 mesh |
Equipment Overview
Core Process
OTR Solutions
Your Complete System for Giant Tire Breakdown and Rubber Recovery.
Standard OTR Tire Recycling Line
Maximum processing diameter is 4000mm
Process: drawing → cutting → shredding → pulverizing → separating → collecting
Giant OTR Tire Recycling Line
Minimum processing diameter is 2100mm
Process: whole tire disintegration → cutting → wire separation → shredding → crushing → separation → collection
Dismantling Machine
OTR disintegrator can cut and separate construction tires over 2100mm diameter (R35-R63) into 4-6 parts such as bead opening, tread, and top of tire.
Bead Wire Extractor
Rim separator to separate 1400-4000mm construction tire rim steel wire
Tire Steel Debeader
OTR wire drawing debeader machine pulls out 1800-4000mm construction tire rim steel wire directly.
Frequently Asked Questions
We listed several questions that most recyclers are interested. Have a look!