Case Study: A High-Capacity Tyre Shredder Solution for Australia
This case study details a successful project for an Australian client requiring a high-capacity solution for 1.2-meter truck tires. It outlines the specific equipment provided, including a double-hook debeader and an SL-1500 shredder, to achieve a 5-6 ton/hour output. It highlights our ability to customize voltage (415V 50Hz) and manage logistics to Melbourne, serving as proof for businesses looking for tyre shredders for sale in Australia.
For businesses in Australia’s transport, logistics, and mining support sectors, the disposal of end-of-life truck tyres is a persistent and costly challenge. When a client from Melbourne, Deol Constructions, approached us with this exact problem, we knew they needed more than just a machine; they needed a robust, high-capacity, and reliable processing solution.
This case study details the journey from initial inquiry to a successful installation, showcasing how we provide effective tyre shredders for sale in Australia that meet the country’s specific industrial demands.
The Challenge: High-Volume Processing of 1.2-Meter Truck Tyres
Our client’s challenge was specific and demanding:
- Raw Material: A large, consistent supply of truck tyres with a diameter of 1.2 meters (1200mm).
- Required Output: Uniform rubber blocks of approximately 10cm (100mm) for further processing or sale.
- Target Capacity: A high-throughput rate of 5-6 tons per hour to manage their volume efficiently.
This was not a job for standard equipment. It required a heavy-duty system engineered for the tough, thick rubber and steel found in truck and light OTR tyres, a common issue in the Australian tire recycling market.
Our Customised Solution: A Complete Tyre Recycling Line
After a thorough consultation, we engineered a complete pre-processing line designed to meet the 5-6 ton per hour target. The solution wasn’t just a single machine, but an integrated system.
- Double Hook Double-Sided Wire Drawing Machine: The first critical step. This powerful, 22kW machine efficiently extracts the thick, high-tensile steel bead from both sides of the 1200mm tyres, protecting the shredder blades from extreme wear and potential damage.
- Heavy-Duty Tyre Cutter: Before shredding, the large tyres are cut into more manageable segments. This pre-cutting step ensures a smooth, consistent feed into the shredder, maximizing throughput.
- The SL-1500 Double Shaft Shredder: This is the heart of the operation. We specified our SL-1500 model, a true workhorse powered by dual 55kW motors. Its H13 alloy steel blades are designed to tear through thick rubber and embedded steel with ease, consistently delivering the required 5-6 tons per hour output. This is one of our most effective tyre recycling machines for sale in Australia for industrial applications.
- Conveyor Systems: Two automated conveyors were included to transfer material seamlessly from the debeader to the cutter, and from the shredder to the discharge silo, minimizing manual handling and maximizing safety and efficiency. This setup forms the basis of an efficient complete tyre recycling line.
Technical Customisation and Logistics for Australia
A key part of our service is ensuring our machines are ready for the specific conditions of the target country.
- Voltage Customisation: We configured all motors on the line to the client’s exact specification: 415V, 50Hz, 3-Phase, the standard for industrial power in Australia. This ensures plug-and-play compatibility without the need for expensive external transformers.
- Shipping and Logistics: We managed the entire logistics process, from inland transport to the port, and arranged CIF shipping directly to the Port of Melbourne. This addressed the client’s concern about shipping industrial machinery to Australia, providing a seamless, door-to-port service.
The Result: A Profitable Solution for Tyre Waste
With this system now in place, our Melbourne client can efficiently process their entire stream of scrap truck tyres. They have successfully turned a costly waste problem into a new revenue stream by producing valuable, pre-sized rubber blocks.
This project is a clear example of how we provide more than just tyre shredders for sale Australia; we deliver complete, customised, and reliable solutions that work.
Are you facing a similar challenge with truck, earthmover, or mining tyres in Australia? Contact our technical team today to discuss your specific requirements and let us engineer a successful solution for you.