Tire Pyrolysis Pre-treatment in Indonesia
For Indonesia’s booming mining industry, the disposal of end-of-life Off-the-Road (OTR) tires is a costly and logistical nightmare. Our client, a forward-thinking mining company in Indonesia, decided to invest in pyrolysis technology to convert this waste stream into valuable fuel oil. However, they immediately faced a critical challenge: their giant tires, some over 4 meters…
For Indonesia’s booming mining industry, the disposal of end-of-life Off-the-Road (OTR) tires is a costly and logistical nightmare. Our client, a forward-thinking mining company in Indonesia, decided to invest in pyrolysis technology to convert this waste stream into valuable fuel oil. However, they immediately faced a critical challenge: their giant tires, some over 4 meters in diameter from vehicles like the CAT 777 and Komatsu 930E, were physically incompatible with their pyrolysis reactors. This is the story of how they solved that problem.
The Challenge: Preparing Giant Tires for Pyrolysis
Step 1: The first and most critical step is to remove the massive steel bead ring. Our heavy-duty OTR Bead Wire Extractor was chosen for this task. With over 30kW of power, this machine locks onto the tire and uses immense hydraulic force to pull the entire steel ring out in a single, clean motion in about two minutes. This action not only protects the client’s multi-million dollar pyrolysis investment from catastrophic damage but also immediately produces a high-value, easily recyclable steel byproduct.
Step 2: Sizing the Feedstock with the OTR Tire Cutter With the bead ring removed, the now “beadless” tire is moved to the next machine. We had the perfect OTR tire cutter for sale to meet their needs. This powerful cutter, equipped with durable Chromium-12 Molybdenum Vanadium blades, systematically slices the 4-meter tire into manageable, uniform chunks. These pieces are the ideal size and consistency to be fed directly and efficiently into the pyrolysis reactor.
OTR Tire Cutting Machine
OTR Tire Steel Debeader
Results: Enabling Efficient Tire Pyrolysis Pre-treatment in Indonesia
The implementation of this two-machine line was a complete success, unlocking the full potential of the client’s pyrolysis project.
- Core Business Enabled: The client’s main pyrolysis operation was able to start immediately, processing the pre-treated feedstock into valuable fuel oil and carbon black.
- New, Instant Revenue: The clean, high-grade steel extracted from the bead rings was sold directly to local metal recyclers, creating an instant revenue stream that helped offset the initial investment.
- Operational Efficiency: The system created a reliable, steady flow of correctly sized material, maximizing the uptime and efficiency of the entire tire pyrolysis pre-treatment in Indonesia facility.
The Critical First Step for Pyrolysis Ventures
This case proves that for any company investing in tire pyrolysis—especially those in the mining, construction, or port logistics sectors—an effective pre-treatment stage is not optional; it is essential for success. It protects your primary investment, creates additional value, and ensures operational efficiency.
Are you planning a tire pyrolysis project in Indonesia or Southeast Asia? Contact us to design a pre-treatment solution that protects your investment and maximizes your returns.