Rubber Tile Making Machine

Rubber Tile Making Machine

The rubber tile making machine can produces premium, high-density flooring using 120 tons of pressure. Its automated system and exclusive Teflon moulds boost your factory’s efficiency, cut operational costs, and deliver a faster return on investment.

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Rubber Tile Making Machine Instruction

The SL-1200 is an industrial-grade rubber tile making machine engineered for high-volume, continuous production. At its core, a robust 4-cylinder hydraulic system delivers a nominal clamping force of 1.2 MN (120 Tons), ensuring exceptional density and durability in every tile. The machine operates with two independent working layers, each equipped with a 1100x1100mm heating plate that maintains a precise thermal profile up to 200°C.

Managed by an intuitive PLC control system, it executes rapid vulcanization cycles of just 3-8 minutes. This combination of raw power and intelligent automation makes it the ideal cornerstone for any serious Gym Flooring Production Line or Rubber Paver Production Line, converting raw granules from a tire recycling line into high-margin architectural products.

Raw Material Requirements: The Link to a Complete Recycling Solution

The primary raw material for the RT-Vulcan 1200 is recycled rubber granules, a high-value commodity derived directly from end-of-life tires. For optimal results, a dual-layer production method is recommended:

  • Base Layer: Utilizes 1-4mm coarse rubber granules. This material provides structural integrity and excellent shock absorption. It is the main output from a standard tire recycling line.
  • Top Layer: Employs 0.6-1mm fine rubber powder, often mixed with pigments to create vibrant, wear-resistant surfaces. This finer material is produced by the rubber mill unit within our advanced recycling systems.

By integrating the SL-1200 with our comprehensive tire recycling line, you create a vertically integrated “waste-to-product” factory. This synergy not only guarantees a stable, low-cost supply of high-quality granules but also maximizes your profitability by capturing the full value of every recycled tire.

High-Precision Moulds for Versatile & Flawless Finished Products

The SL-1200 achieves its production versatility through high-precision, Teflon-plated moulds designed for extreme durability and operational ease. The innovative Teflon coating creates a permanent non-stick surface, effectively removing the need for recurring release agent applications and significantly accelerating the de-moulding process.

Each mould set is engineered with integrated adjusting tooling, allowing operators to produce finished products in four distinct thicknesses—15, 20, 25, and 30mm—within a single mould frame. Whether producing standard 500x500mm and 1000x1000mm square tiles or specialized roadside stones (1000x80x210mm) and interlocking pavers, the resulting products exhibit superior density, uniform edges, and a blemish-free finish. These high-quality outputs are ideal for professional gym flooring, high-traffic public playgrounds, and heavy-duty industrial paving.

Key Features of Rubber Tile Forming Machine

  • 120-Ton Industrial Clamping Force: The powerful 1.2 MN clamping force ensures extreme compaction of rubber granules, resulting in high-density, air-bubble-free tiles with superior durability and impact resistance.
  • Exclusive Teflon-Coated Moulds: The mould surface features a Teflon coating for “zero-stick” de-moulding. This completely eliminates the cost of release agents and significantly enhances production speed and the finished product’s aesthetic quality.
  • Intelligent PLC Automation: The integrated PLC system precisely controls temperature, pressure, and vulcanization timing (3-8 minutes per cycle). It is simple to operate, greatly reducing the reliance on skilled technicians and allowing a single operator to manage multiple machines.
  • Dual-Layer High-Efficiency Structure: The machine is equipped with two independent working layers, doubling the output in a single cycle. This maximizes production efficiency per square foot of factory space, making it ideal for large-scale manufacturing.
  • Versatile Production Capability: It is compatible with a wide range of mould sizes, from 500x500mm to 1000x1000mm, and easily switches between four product thicknesses (15mm to 30mm) using simple tooling adjustments. This flexibility allows you to serve diverse markets, from gym flooring to outdoor pavers.

Recycled Rubber Tile Forming Machine Specification

Reliability in a Rubber Mat Compressionolding Machine depends on thermal stability. The SL-1200 uses high-efficiency electric heating tubes to reach a maximum temperature of 200°C. The 60mm thick hot plates act as heat sinks, maintaining a stable temperature profile even during continuous material feeding.

ComponentTechnical Data
Nominal Clamping Force1.2 MN (120 Tons)
Plate Dimensions1100 x 1100 x 60 mm
**Cinder Diameter/Qty**Φ160 mm / 4 units
Motor Power3.0 kW
**x Working Pressure**20 Mpa
Production Speed3-8 minutes per cycle
Equipment Dimensions3400 x 1400 x 1800 mm

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