Case Study on a Tyre Shredder Machine for Sale in Australia
A Western Australian recycling center faced constant downtime shredding steel-belted truck tires. By implementing our Heavy-Duty Debeader and 900 Model Shredder, they increased throughput by 30% and cut maintenance costs by 50%. This case study details the solution, proving the value of investing in robust equipment to solve specific operational bottlenecks.
The client’s core business involves processing a mix of passenger and heavy-duty truck tires, many from the region’s mining and logistics sectors. The primary pain points were clear:
The Solution: A Targeted Equipment Upgrade
Our technical team analyzed the client’s operational data and tire types. We identified that the root cause was an equipment mismatch in the pre-shredding and primary shredding stages. We proposed a two-part solution:
A Heavy-Duty Tire Debeader: We recommended our Heavy-Duty Tire Wire Drawing Machine, which features a powerful 11kW hydraulic system and a high-strength alloy hook. It is engineered specifically to extract the tough bead wire from truck tires up to 1200mm in diameter, cleanly preparing them for the next stage.
A Robust 900 Model Tire Shredder: To handle the pre-processed tires, we supplied SL- 900 Model Tire Shredder. Its 64.5kW motor and durable Composite Alloy Blades offer the ideal balance of hardness and toughness. This build quality ensures it can withstand the shock of processing heavy material and reliably shred the rubber into uniform 50mm blocks.
Rubber Tire Crusher Machine
Tire Crusher Machine | Rubber Granulator Main Applications The tire crusher machine is the core machine of rubber powder production line. It is designed to machine to grind rubber into powder or granules…
Implementation & Results: Quantifiable Success
The new equipment was commissioned with remote guidance from our engineering team, allowing the client’s local crew to get the line running quickly.
The results after one year of operation were definitive:
- 30% Increase in Throughput: The new, efficient workflow eliminated the primary bottleneck, boosting the plant’s overall daily processing capacity by 30%.
- 50% Reduction in Maintenance Costs: Incidents of shredder jamming and blade damage were reduced by over 90%. The direct cost savings on blade replacement and repair labor exceeded 50%.
- Over 5,000 Tons Processed: The tire recycling line has now successfully and reliably processed more than 5,000 tons of the most challenging steel-belted truck tires.
Conclusion: Finding the Right Tyre Shredder Machine for Sale in Australia
This Australian case study demonstrates that investing in the right machinery is the key to solving specific operational challenges. A powerful Tire Wire Drawing Machine and a well-built Tire Shredder not only addressed the client’s direct pain points with Truck Tire Recycling but also delivered significant commercial value by increasing efficiency and reliability.