橡胶粉生产线

Each rubber powder production line supports customized configurations, taking into account efficiency, cost and environmental standards, meeting the needs of all scenarios, from small and medium-sized to industrial-scale tire recycling. Shuliy offers recycling solutions including semi-automatic type, full-automatic line-1, fully-auto line-2，standard OTR tire recycling line，gaint OTR tire recylcing line.

Multi-specification

覆盖直径从300到4000毫米的轮胎，一条生产线可以满足各种需求。

High-efficiency Pretreatment

模块化工艺（环切割/拉伸、条切割/切割、粉碎、钢丝/尼龙分离、研磨）。

High-quality Rubber Powder

10-80目可调，纯度≥99.2%，满足跑道地面材料、沥青改性、再生橡胶等要求

废旧轮胎的类型

我们的轮胎粉碎机工厂能够处理各种废旧轮胎，从日常乘用车到工业和农业设备。以下是主要类别：

Passenger Car Tires (PC) – Commonly collected from cars and taxis, typically 500–700mm in diameter.
Commercial & Truck Tires (LT/TB) – Includes light trucks, buses, and delivery vehicles, with diameters ranging from 800–1200mm.
OTR & Agricultural Tires – Large, heavy-duty tires used in mining, construction, and farming. Diameters vary from 1200mm up to 4000mm, including models like R35 to R63.
Tyre Manufacturing Waste – Offcuts and rejected materials from tire recycling centers and tire shredder plants, such as sidewall trimmings, semi-finished tires, or rubber scraps.

轮胎回收厂的产品被广泛应用于多个行业。

回收的橡胶粉可以转化为多种高价值产品。从游乐场表面到沥青改性和工业橡胶制品，每种应用都依赖于粉末的筛网尺寸和质量。探索您的废旧轮胎如何创造真正的价值。

了解更多

轮胎回收副产品的多种应用。

回收钢丝

The high-tensile steel wire extracted from waste tires is a valuable recyclable resource with various industrial applications:
Construction & Infrastructure：Tire-derived steel can be repurposed for use in construction projects, including concrete reinforcement, fencing, or foundation materials.
Metal Reprocessing：The recovered wire can be melted down and reformed into a wide range of metal products, such as steel rods, wire mesh, or tools.

优质尼龙纤维应用

The lightweight nylon fiber separated from recycled tires plays a crucial role in tire reinforcement.
It can be reused in various industries — as an alternative fuel in cement kilns, filler for construction materials, or raw material for low-cost textiles and mats.
Turning tire waste into resource, even the fibers can find new life.

Customized rubber powder production line for tire recycling

半自动生产线1200毫米以下
全自动生产线-11200毫米以下
全自动线-21200毫米以下
标准OTR系统1800-4000毫米
巨型OTR系统超过2100毫米

半自动橡胶粉生产线

Low investment threshold：suitable for small-scale operation，especially suitable for budgetary constraints or start-up recyclers to quickly build a factory.

Step-by-step upgrading and smooth expansion：Initially, only the core cutting, shredding and shredding modules can be configured, and then add screening and other equipment, to achieve double improvement in production capacity and quality.

关键参数

每日产能	每天1-3吨
钢尼龙分离效率	99.2%
胶粉粒度	10-40目（2.5-0.63毫米）
电机功率	30–150千瓦（根据型号而定）

优点

Start-up Cost：Low （from $3000）
Multi-tire compatibility: car, truck and small/medium construction tires.
Performance: Upgradeable to fully automated recycling line
Durability ：Starting at five years, with parts available

设备概述

成功案例

全自动橡胶粉生产线

Full process automation：Pre-treatment – cutting – coarse crushing – fine crushing integrated design, smooth material transportation, reducing intermediate stagnation.

Dual-stage crushing, high efficiency output:：Combining the two crushing processes, coarse crusher and fine crusher, it realizes fast crushing and deep grinding.

Continuous operation：low maintenance: automatic storage and discharging system ensures continuous supply of materials.

关键参数

每日产能	每天3-35吨（24小时）
能耗	≤ 40 kWh/吨
粉末大小	10-80目
粉末纯度	99.2%

优点

Start-up cost: Greater cost for higher effiency&capacity
Application: all kinds of waste tyres diameter under1200mm.
Fully automated workflow: from pulverization to powder collection, reducing labor cost

设备概述

成功案例

全自动橡胶粉生产线Ⅱ

Size Requirement: Our fully automated rubber powder production line is designed for efficient recycling of scrap tires up to 1200mm in diameter.

Simplified pre-processing process: The use of multi-functional tire cutter integrates the cumbersome pre-processing process (sidewall cutting and block cutting in one machine), improves the pre-processing efficiency of tires, and saves the plant area.

关键参数

每日产能	每天3-35吨（24小时）
总功率	180-220千瓦（根据配置而定）
粉末大小	10-40目（可定制筛网）
钢丝分离率	99.2%或以上

优点

Start-up cost: determined by specific configuration & tire size
Configuration: streamlining of machinery and saving of plant space
Performance: Variety of pre-treatment stage options
Durability: Starting at five years, with parts available

设备概述

我们的案例

标准OTR轮胎回收工厂

Large Size Tire Recycling: This recycling line is designed to process oversized engineering and mining tires with diameters between 1400mm and 4000mm for the mining, construction and port industries.

定制选项：为不同尺寸和配置的轮胎提供定制解决方案，以确保高效破碎和高纯度橡胶粉的输出。

关键参数

每日产能	每天10-35吨（24小时）
应用	大型工程、矿业和重型卡车轮胎
轮胎直径	1400-4000 毫米
最终粉末尺寸	10-80目

设备概述

核心流程

Extraction of internal steel wire: the wire drawing machine adopts hydraulic system to pull strongly, quickly and completely extract the internal steel ring of the tire, laying a good foundation for subsequent cutting and crushing.
Tire cutting: through strong shearing, cut the whole OTR tire into large pieces of about 900mm
Tire shredding: further shredding the rubber block into 500mm small pieces.
Automatic material storage system: store the shredded rubber blocks to ensure the stable supply of material to the subsequent equipment.
Large Rubber Powder Machine: deep crushing of rubber blocks to produce high quality rubber powder with adjustable fineness.
Nylon wind separator: separating the nylon fiber in rubber powder by wind separating principle, effectively improving the purity of the product.
Rubber powder collecting and conveying device: collect and convey the final rubber powder to the packing or storage area.

巨型OTR轮胎处理线

对于直径2100mm及以上的大型建筑轮胎的回收和处理需求，我们提供：

轮胎加工线包括OTR粉碎机、切割机、轮辋分离器、大型撕碎机、自动存储系统、大型橡胶粉碎机（XKP450及以上）、尼龙气体分离器和橡胶粉收集与运输系统。

该解决方案可以实现从初始拆解、切割和分离超大轮胎的整个处理过程，包括橡胶粉碎、细碎和尼龙分离。

关键参数

每日产能	每天 5-20 吨
应用	大型工程、矿业和重型卡车轮胎
轮胎直径	超过2100毫米
橡胶粉末尺寸	10-80目

设备概述

核心流程

OTR disintegrator: initial disintegration of the whole giant tire
OTR tire cutter: further cut the disintegrated tires into blocks to reduce the volume;
OTR rim separator: effectively separating the rims from the rubber blocks
Large shredder (1200 type and above): to roughly shred the rubber blocks
High-power rubber powder machine (XKP450 and above models): crushes the rubber particles finely to make rubber powder of required fineness;
Nylon wind separator: separates the nylon fiber in the rubber powder and improves the purity of the rubber powder;
Collection and transportation system: centralized transportation of the final rubber powder to the storage or packaging area to complete the whole recycling process.

想要一个OTR项目吗？

Shuliy开发了一种针对超大轮胎（直径1400-4000mm，2100mm及特殊型号可用）的全自动处理系统，适用于矿业和建筑机械，集成了液压破碎、智能线缆分离和自动输送。

发送消息

OTR Solutions

Your Complete System for Giant Tire Breakdown and Rubber Recovery.

巨型轮胎的重型解决方案

Why do we need OTR tire recycling equipment?

Difficulty in handling giant tires and high labor cost
Difficulty in landfill, large land area, high pressure on environmental protection
Waste tires are also “black gold”, and there is a big opportunity to realize resources.
Helping you establish a sustainable, environmentally friendly and promising business model

标准OTR轮胎回收生产线

最大处理直径为4000毫米

流程：绘图 → 切割 → 撕碎 → 粉碎 → 分离 → 收集

巨型OTR轮胎回收线

最小处理直径为2100毫米

流程：整车轮胎解体 → 切割 → 钢丝分离 → 撕碎 → 粉碎 → 分离 → 收集

Frequently Asked Questions

我们列出了许多回收商感兴趣的问题。来看看吧！

还有问题吗？立即联系我们！

Shuliy轮胎回收设备适用于所有类型的轮胎，包括乘用车轮胎、卡车轮胎、越野轮胎（OTR）以及带有钢丝或尼龙骨架的轮胎。我们将根据您所在地区的轮胎类型为您定制最合适的解决方案。

是的，我们的橡胶粉碎机支持生产10-40目（网目）的橡胶粉，有些型号甚至可以支持更细的颗粒尺寸（60-80目）。不同的网目尺寸可以通过更换筛网或实现细磨单元进行调整。

我们提供从每天1吨到每天超过20吨的全自动小型橡胶粉生产线。您可以根据您的预算、场地和原材料的数量进行选择，我们也可以为您提供免费的评估和方案设计。

是的，我们支持定制不同的电压标准，如380V、415V、220V等。我们还可以调整频率和三相要求，以满足不同国家和地区的需求。