Kisimamabompe ya Ujenzi wa Kaboni ya Mkutano (Horizontal Carbonization Furnace)
Ujenzi wa Kinu cha Mkaa wa Mwelekeo wa Hori - Mashine ya Shuliy
Relaterad
Muundo wa Mashine: Insulation ya Tabaka Tatu na Magari ya Kinu
Standard carbonization equipment typically uses a basic double-layer steel shell. The HX-Series upgrades this architecture to maximize thermal retention and reduce manual labor.
Three-Layer Insulation: The furnace body is constructed with a carbon steel outer shell, an inner steel liner, and a critical middle layer filled with lightweight, high-temperature insulation material. This prevents internal heat from dissipating into the factory environment, stabilizing the thermal decomposition process.
Boiler-Grade Sealing: The furnace door utilizes boiler packing and high-temperature rock wool. This creates an absolute oxygen-free environment inside the chamber, elevating the final charcoal yield rate to over 95% intact pieces.
Integrated Kiln Car System: To minimize labor intensity, the interior features heavy-duty steel tracks. Operators stack the raw wood onto kiln cars outside the machine and push the loaded cars directly into the chamber. This allows a single operator to manage multiple furnaces simultaneously.
Urejeshaji wa Gesi kwenye Kinu cha Kua
Wakati wa mchakato wa decomposition ya joto (wakati joto la ndani linapofikia 150°C hadi 200°C), biomass huachilia gesi zinazowaka, ikiwa ni pamoja na monoksidi kaboni na methane.
Badala ya kutolea gesi hizi hewani, kinu cha kuchemsha kinatumia kifaa maalum cha kutenganisha gesi. Kinatenga ganda nzito la mti na siki ya mti, na kurudisha gesi ya moto ya manjano safi kwenye chumba cha mwako wa chini. Baada ya awali ya kuwasha, mashine huendelea na joto la juu kabisa kwa kutumia gesi hii iliyorejeshwa.
Geshi linalozidi linaweza kupitishwa nje na kutumika kuendesha boilers za kiwanda au kuelekezwa kwenye chumba cha kukausha makaa ya shisha yaliyomalizika, kupunguza sana matumizi ya umeme wa kila mwezi wa kiwanda chako.
Malighafi Zinayofaa kwa Kinu cha Mkaa wa Miti Mrefu wa Mbao
The primary advantage of this equipment is its physical capacity. Unlike continuous carbonizers that require fine sawdust, the hardwood biomass charcoal furnace accepts large, irregular materials without prior crushing.
Accepted Materials:
- Miti mikubwa ya mbao na matawi makubwa ya mti
- Maganda ya nazi yaliyokamuliwa na maganda makubwa ya mti
- Vipande vya mti wa bamboo
- Vumbi la mbao la kiwanda cha samani
- Mabriquettes ya sawdust yaliyozidi kusukumwa (mashina ya biomass)
The equipment delivers a raw material-to-charcoal output rate of 40% to 60%, depending strictly on the initial moisture content and density of the loaded wood.
Vigezo vya Kiufundi na Uzalishaji wa Kila Siku
Kulinganisha ukubwa wa kinu na lengo lako la uzalishaji wa kila siku kunazuia vikwazo kwenye mistari yako ya kusaga na kusukuma. Hapa chini ni data ya uendeshaji wa mifano ya Mfululizo wa HX.
| Modell | Urefu wa (LWH) | Uzito wa Mashine | Muda wa Mzunguko Kamili | Matokeo ya Makaa ya Mawe kwa Kila Mzunguko |
|---|---|---|---|---|
| HX-800 | 1.8m * 1.1m * 1.3m | 420 kg | Saa 8 – 10 | 150 kg |
| HX-1000 | 1.8m * 1.2m * 1.5m | 600 kg | Saa 8 – 10 | 200 kg |
| HX-1200 | 1.8m * 1.4m * 1.7m | 900 kg | Masaa 8 – 15 | 300 kg |
| HX-1500 (Imepanuliwa) | 1.7m * 3.3m * 2.3m | 3.2 Tani | Saa 18 – 24 | 1000 kg |
| HX-1900 (Imepanuliwa) | 2.3m * 5.5m * 2.6m | Tani 6.0 | Saa 18 – 24 | 3000 kg |
Kumbukumbu ya Data: Muda wa Mzunguko Kamili unajumuisha kupakia, kuwasha, kipindi cha kuchemsha cha saa 4 hadi 5, na mchakato wa baridi wa maji wa ndani.
Usalama wa Kazi wa Kinu cha Makaa Magumu
Producing dense, pure carbon requires strict adherence to operating temperatures. Operating the hard charcoal furnance involves a specific cooling protocol to prevent product loss.
Badala ya kutegemea baridi polepole ya hewa asilia, Mfululizo wa SL unatumia nafasi tupu ndani ya muundo wa tabaka tatu kuzungusha maji. Njia hii ya baridi ya maji isiyo ya moja kwa moja hupunguza joto la ndani kwa haraka bila kuzalisha maji taka yenye ammonia.
Critical Safety Protocol: Operators must never open the sealed door until the external surface temperature of the furnace drops below 50°C. Opening the door at higher temperatures exposes the highly reactive, newly formed charcoal to a massive influx of oxygen, which will trigger immediate auto-ignition and reduce the entire batch to ash.
Kwa kufuata kipimo hiki cha baridi kali, makaa yanashikilia unene wake wa juu zaidi. Vipande vilivyobaki vimepata baridi tayari kuondolewa, kuingizwa kwenye crusher ya makaa, na kusindika kuwa mabriquettes ya shisha ya kiwango cha juu kwa kutumia mashine au presha ya majimaji.